Succes Cases | Xcelencia Solutions for Sustainable Operational Excellence

LEAN

AEROSPACE – Implemented 5s in 4 major plants, reducing +70% of FOD defects

INDUSTRIAL – VSM continuous flow & kanbans improved on time delivery from 8% to 97%

PRE-FAB CONSTRUCTION – Eliminated waste in the manufacturing processes and improved productivity by 30-40%

HVAC – Improved OTD to +98% while reducing 50% of inventory worth approx. $12M

COMPUTER HARDWARE – VSM continuous flow reduced WIP inventory by 54% & LT by 43%

MEDICAL EQUIPMENT – Continuous flow manufacturing cells reduced labor cost by 40%

RETAIL COSMETICS – Reduced supply chain cycle time from France to Mexico by 32%

CM COMPUTER HARDWARE – Visual inventory management system improved OTD by 17% points

AEROSPACE – Implemented OPEX and reduced annual operating costs by $8M

INDUSTRIAL – DFSS with cross functional team won $5M bid & launched new product under budget

MISSILE DEFENSE – LSS benchmark assessment of plant operations identified $1M of opportunities

AUTOMOTIVE FINANCE – Improved month end closing accuracy by 42% and on time closing to reach 100%

BANKING – reduced cycle time of month end closing by 15% & established key performance indicators

AEROSPACE – eliminated non-value activities & reduced LT of a lengthy bid proposal process by 17%

ENERGY INDUSTRY – centralized procurement to leverage purchases & reduced total costs by 14%

PHARMACEUTICAL– improved inventory management system & eliminated $4M gap between actual & system

HVAC– Improved quote to cash process by reducing 163 steps down to 28 steps and implementing a digital workflow system

Pre-fab Construction – improved the inventory accuracy by 20% and inventory management process from receipt of raw material to shipment